There currently isn't a commercially available connector for the serial port, so another solution must be found.
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My current plan is to go with a stack of two PCBs with some pins.
I need to take measurements and figure out the mechanical constraints, then find some pins that could be used.
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3D printing the connector may be a viable option. I'll create a model to see if it's even possible to meet the design rules.
https://www.shapeways.com/materials/multi-jet-fusion-pa12
http://shapeways.com/partnership/hp
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3D printing could work but it would be really pushing it.
These are the only pins I've been able to find that could work
1565322-1